Avaya 6402 : Avaya IP Office Implementation ExamExam Dumps Organized by Christopher
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Test Number : 6402
Test Name : Avaya IP Office Implementation
Vendor Name : Avaya
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I as soon as designed a product for Avaya, a 1U x 19" rack with an open-framed OEM power give. Yields had been decent at first. Later, HIPOT (excessive-talents) checking out all started to fail on random units at a 10 p.c rate, which turned into a great deal better than I expected, on the grounds that the service provider tested before delivery.
The product provided vigor for Avaya's VOIP phones in a distribution field with 10 watts for each and every machine inline on RJ45 ports which ran at T1 or 1.544Mbps costs. i was head of design at C-MAC in Winnipeg nearly 10 years in the past. i was liable for verify system and fault isolation.
I selected two suppliers for the 180W 1U open-body energy deliver units (PSUs). They had a contract to deliver Avaya with 10,000 contraptions within the first 12 months. Then the PSUs started failing in HIPOT trying out. After many emails and contact calls to the organization, it refused to believe its product may have one of these excessive failure fee. I discovered it had recently transferred the creation from California to Mexico. I all started to investigate the basis reason behind the disasters.
not simplest did the 1.5kV DC HIPOT verify fail, however many devices grew to become nonfunctional after the check. Some handed firstly, then failed later in practical testing. To figure out what may cause such disasters, I decided to existing limit the HIPOT tester with a excessive-voltage sequence resistor. notwithstanding it was designed for a 2mA latest restrict, the capacitance within the tester become satisfactory to create excessive-existing impulse if low-impedance arcing passed off. consistently, it gives a sluggish-rising output to 1.5kV for one second after which shuts off.
That avoided PSU screw ups from catastrophic failure of arc discharge, however 1.5 mA overcurrent nevertheless came about on 10 % of the instruments.
Then I examined the root reason behind the screw ups and discovered terrible method methods in meeting with arcing. I highlighted all of the areas of the PSU where insulation gaps had to boost and inadequate silicone or PU material had been utilized.
The customary supervisor of the business imparting the PSUs failed to agree with his design group in California and his creation crew in Mexico could not become aware of the identical problems in their amenities. The business enterprise blamed us for breaking the product. I couldn't agree with it either, so i used to be decided to work out why there changed into such an important discrepancy in yield and catastrophic failure fees.
I concluded that they were trying out it wrong. once I requested how they carried out the verify with DC excessive-voltage enter, it became adequate. however after I requested how they terminated the outputs, they explained they did it with outputs loaded but floating, whereas they confirmed with DC output grounded open circuit.
Eureka! I demanded they test the identical manner they had been testing, and that they all started to peer the identical issues. My reasoning changed into that the increased insulation on the floating secondary aspect changed into enough to make their examine flow and their verify fail. a niche enhance of handiest 1mm or 2mm made it flow.
The PSUs had been now not being produced with enough insulating paste on exposed passive equipment leads. details... particulars... tsk, tsk. They in no way did express regret, however i am sure they learned their lesson. also, the polarity of the HIPOT examine may affect failure modes, due to the fact that the passive parts have been connected to active elements.
perpetually, impartial and line (hot) are shorted together, and the high-voltage enter is applied between them and the ground wire. but when the secondary is also floating, any arcing between fundamental (AC) and secondary (DC) might nonetheless move if the DC insulation breakdown were ample. however a good DC HIPOT arcing to ground would put a reverse spike on the DC output with the aid of capability of nice pulse going from floor to DC-negative output.
the percentages of a excessive-potential spike on the vigor line are high in Florida, where they confirmed, and they can be as plenty as the meter 6kV suppressor. it truly is continually between sizzling and impartial and less doubtless between hot and impartial and ground, except there is a ground fault, due to the fact that impartial is grounded on the leading transformer. HIPOT is supposed to be a leakage to ground examine. The noise input caps are chosen for 60Hz at the rated voltage to ground to avoid an dangerous leakage existing, nevertheless it is tested with an impulse for line ingress on an ungrounded unit. If the DC output is grounded externally in an software, for protecting or whatever thing cause, it have to be proven in this method with DC-terrible output grounded for HIPOT.
remember to current restrict your probes just above the verify failure threshold to evade capacitor discharge on short. how many PSU HIPOT escapes have you ever viewed?
This entry became submitted via Anthony Stewart and edited by Rob Spiegel.
Anthony all started existence as a professional engineer after his EE commencement in 1975 on the college of Manitoba in Winnipeg. He contributed 30 years in R&D industries comparable to aerospace, telemetry, SCADA, telecom, disk drive, nuclear instrumentation, and contract manufacturing.
tell us your event in solving a knotty engineering difficulty. ship to Rob Spiegel for Sherlock Ohms.
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