Avaya 3001 : Avaya IP Office Configuration and Maintenance ExamExam Dumps Organized by Chuanli
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Test Number : 3001
Test Name : Avaya IP Office Configuration and Maintenance
Vendor Name : Avaya
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I as soon as designed a product for Avaya, a 1U x 19" rack with an open-framed OEM vigour provide. Yields had been decent firstly. Later, HIPOT (high-expertise) testing started to fail on random contraptions at a ten percent price, which become plenty higher than I expected, considering the enterprise tested before shipping.
The product supplied vigour for Avaya's VOIP phones in a distribution box with 10 watts for every device inline on RJ45 ports which ran at T1 or 1.544Mbps rates. i used to be head of design at C-MAC in Winnipeg just about 10 years in the past. i used to be liable for verify technique and fault isolation.
I selected two suppliers for the 180W 1U open-frame energy provide devices (PSUs). They had a contract to provide Avaya with 10,000 units in the first yr. Then the PSUs began failing in HIPOT testing. After many emails and make contact with calls to the corporation, it refused to believe its product could have this sort of excessive failure expense. I found it had lately transferred the construction from California to Mexico. I started to investigate the basis reason behind the disasters.
no longer only did the 1.5kV DC HIPOT verify fail, but many contraptions grew to become nonfunctional after the test. Some handed originally, then failed later in practical trying out. To figure out what could cause such disasters, I determined to latest limit the HIPOT tester with a excessive-voltage collection resistor. despite the fact that it changed into designed for a 2mA latest limit, the capacitance in the tester became ample to create excessive-present impulse if low-impedance arcing came about. consistently, it offers a gradual-rising output to 1.5kV for one second after which shuts off.
That prevented PSU screw ups from catastrophic failure of arc discharge, however 1.5 mA overcurrent nevertheless came about on 10 % of the instruments.
Then I examined the basis explanation for the screw ups and found out bad technique methods in assembly with arcing. I highlighted all of the areas of the PSU the place insulation gaps needed to increase and inadequate silicone or PU cloth had been utilized.
The usual supervisor of the company supplying the PSUs failed to consider his design crew in California and his construction team in Mexico could not notice the equal complications of their amenities. The business enterprise blamed us for breaking the product. I couldn't trust it both, so i used to be decided to figure out why there was such an incredible discrepancy in yield and catastrophic failure fees.
I concluded that they have been checking out it incorrect. when I asked how they performed the check with DC high-voltage input, it became adequate. however once I requested how they terminated the outputs, they explained they did it with outputs loaded but floating, whereas they tested with DC output grounded open circuit.
Eureka! I demanded they examine the same method they had been trying out, and that they began to see the same complications. My reasoning changed into that the elevated insulation on the floating secondary aspect became enough to make their check flow and their check fail. a spot boost of handiest 1mm or 2mm made it flow.
The PSUs have been not being produced with satisfactory insulating paste on exposed passive machine leads. particulars... details... tsk, tsk. They in no way did make an apology, but i'm sure they realized their lesson. additionally, the polarity of the HIPOT examine might have an effect on failure modes, seeing that the passive parts have been linked to lively constituents.
at all times, impartial and line (scorching) are shorted together, and the excessive-voltage input is applied between them and the floor wire. but when the secondary is additionally floating, any arcing between fundamental (AC) and secondary (DC) may nonetheless circulate if the DC insulation breakdown were adequate. but a good DC HIPOT arcing to ground would put a reverse spike on the DC output with the aid of capability of effective pulse going from ground to DC-poor output.
the odds of a high-expertise spike on the vigor line are excessive in Florida, where they tested, and they can be as lots as the meter 6kV suppressor. it truly is constantly between sizzling and impartial and fewer possible between sizzling and impartial and floor, until there's a floor fault, because impartial is grounded on the leading transformer. HIPOT is meant to be a leakage to floor examine. The noise input caps are chosen for 60Hz at the rated voltage to floor to stay away from an unsafe leakage present, nonetheless it is Checked with an impulse for line ingress on an ungrounded unit. If the DC output is grounded externally in an software, for shielding or whatever thing cause, it need to be confirmed during this manner with DC-terrible output grounded for HIPOT.
remember to latest restrict your probes just above the check failure threshold to stay away from capacitor discharge on short. how many PSU HIPOT escapes have you ever considered?
This entry changed into submitted by way of Anthony Stewart and edited by Rob Spiegel.
Anthony started life as an expert engineer after his EE graduation in 1975 on the college of Manitoba in Winnipeg. He contributed 30 years in R&D industries such as aerospace, telemetry, SCADA, telecom, disk force, nuclear instrumentation, and contract manufacturing.
tell us your experience in solving a knotty engineering issue. ship to Rob Spiegel for Sherlock Ohms.
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